Successful candidates will have at least three years of experience/training setting up, operating and troubleshooting CNC machines in a manufacturing environment. Experience with Citizen, Star, Tsugami, Tornos or other Swiss machines is preferred.
Essential Duties and Responsibilities:
Receives work order and verifies that the components are correct
Receives material and loads on bar feeder; adjusts bar feeder for proper size of material and performs a dry run without material; verifies material against work order for correct lot number
Performs first PC inspection when setup is completed
Adjusts tools or dyes to meet blueprint specifications.
Downloads programs to the machine, dry run machine with no material and all tools in place.
Performs first cut-off
Ability of make tool off-set
Returns all axis to the home position
Monitors screen pages and machine operation to detect malfunctions or out-of-tolerance machining and adjusts machine controls or control media; verifies the correct program in the machine is running
Uses various types of measuring instruments
Replaces tooling at the machine
Verifies conformance of finished work piece to specifications, using precision measuring instruments
Confirms that inspection process is kept at AQLS C=0 Example: check parts every 30 minutes
Sets up and operates machine on trial run to verify accuracy of machine settings or programmed control data
Stops machine to change settings, offsets and setup according to required machining sequence or to measure parts for conformance to blueprint specifications using precision measuring instruments
Recommends process improvements with supervisor or programming personnel to resolve problems
Ensures work area, machine, tooling and parts are cleaned regularly and free from excess oil deposits
Demonstrates ability to streamline processes to increase productivity and quality; production and prototype jobs are set up consistently, timely and accurately
Installs and adjusts collects with proper pressure
Cleans and assembles all collect assemblies, removes or replaces fixture, collects and tools. Inspects old collects and guide brushes
Verifies correct tools against tool sheet and program; sets up any type of tool in the pre-setter and/or machine
Notifies programmers of issues and updates required for improvements
Shows exceptional teamwork.
Ability to drive others to exceed goals.
Very good communication skills.
Knowledge and skills on the areas where the training is going to be performed, be at least a set-up person.
Attention to detail
Education and Experience:
High School Diploma or equivalent.