Location
Northeast Northeast
Country
USA
Industry
INJECTION MOLDING
Date Posted
5/26/2025

Process Engineer - Senior

Position Overview
We’re seeking a seasoned professional to oversee and enhance our plastic molding operations within a fast-paced, technical manufacturing environment. This individual will serve as the go-to expert for molding processes, supporting both day-to-day operations and long-term performance improvements.


Key Areas of Responsibility

Technical Leadership & Process Optimization

  • Oversee daily performance of molding machinery and associated systems to ensure smooth operations

  • Serve as the lead technical authority for injection and/or blow molding technologies

  • Quickly troubleshoot and resolve complex molding issues to minimize downtime and maximize production

  • Drive continuous improvement initiatives aimed at improving system reliability, process consistency, and product quality

  • Analyze cycle times and fine-tune process settings to boost throughput and minimize waste

  • Lead skill-building efforts to strengthen operator knowledge and technical confidence

Production & Maintenance Collaboration

  • Partner with production teams to identify and resolve molding challenges promptly

  • Provide direct support during mold changes, machine setups, and validation runs

  • Establish and implement effective preventative and predictive maintenance strategies

  • Support Maintenance in ensuring timely completion of all service tasks, covering both extrusion systems and supporting components

  • Maintain strong relationships with OEMs to resolve equipment and process issues efficiently

  • Develop training content to document and share solutions for recurring equipment or process problems

Quality & Compliance Support

  • Collaborate closely with Quality teams to investigate product defects and apply corrective actions

  • Help reduce material degradation through process improvements, optimized maintenance schedules, and documented standard operating procedures

  • Conduct root cause analyses and support regulatory or compliance efforts as needed

Project & Team Leadership

  • Mentor process technicians and operators to build a highly capable manufacturing team

  • Conduct routine checks on automated equipment to ensure high-performance standards are maintained

  • Offer technical insight to capital planning and quoting teams on equipment selection and installation for assigned production cells


Qualifications

Education & Experience

  • Bachelor’s degree in Mechanical, Plastics, or a related Engineering discipline (or equivalent experience)

  • Minimum of 8 years in a hands-on role involving injection and/or blow molding processes and tooling

Technical Skills & Abilities

  • Strong understanding of molding equipment operations, troubleshooting, and setup

  • Practical experience working with PLCs, HMIs, and servo systems

  • Skilled in diagnosing issues involving sensors, motion systems, and robotics integration

  • Capable of interpreting and troubleshooting from electrical schematics

  • Knowledgeable in various thermoplastics (e.g., HDPE, PET, PP) and how material behavior impacts processing

  • Comfortable applying Lean, Six Sigma, or similar continuous improvement methods

  • Experienced in mold design, process qualification, and cycle optimization

Preferred Attributes

  • Lean Six Sigma certification(s)

  • Familiarity with ERP platforms and digital manufacturing tools

  • Understanding of regulatory standards in the medical, food, or consumer packaging sectors

Contact: Ian Godfrey
igodfrey@hotrun.net
Cell: 416-417-7959

Click here to apply online