Process Engineer - Senior
Northeast Northeast
USA
INJECTION MOLDING
5/26/2025
Process Engineer - Senior
Position Overview
We’re seeking a seasoned professional to oversee and enhance our plastic molding operations within a fast-paced, technical manufacturing environment. This individual will serve as the go-to expert for molding processes, supporting both day-to-day operations and long-term performance improvements.
Key Areas of Responsibility
Technical Leadership & Process Optimization
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Oversee daily performance of molding machinery and associated systems to ensure smooth operations
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Serve as the lead technical authority for injection and/or blow molding technologies
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Quickly troubleshoot and resolve complex molding issues to minimize downtime and maximize production
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Drive continuous improvement initiatives aimed at improving system reliability, process consistency, and product quality
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Analyze cycle times and fine-tune process settings to boost throughput and minimize waste
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Lead skill-building efforts to strengthen operator knowledge and technical confidence
Production & Maintenance Collaboration
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Partner with production teams to identify and resolve molding challenges promptly
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Provide direct support during mold changes, machine setups, and validation runs
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Establish and implement effective preventative and predictive maintenance strategies
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Support Maintenance in ensuring timely completion of all service tasks, covering both extrusion systems and supporting components
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Maintain strong relationships with OEMs to resolve equipment and process issues efficiently
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Develop training content to document and share solutions for recurring equipment or process problems
Quality & Compliance Support
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Collaborate closely with Quality teams to investigate product defects and apply corrective actions
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Help reduce material degradation through process improvements, optimized maintenance schedules, and documented standard operating procedures
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Conduct root cause analyses and support regulatory or compliance efforts as needed
Project & Team Leadership
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Mentor process technicians and operators to build a highly capable manufacturing team
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Conduct routine checks on automated equipment to ensure high-performance standards are maintained
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Offer technical insight to capital planning and quoting teams on equipment selection and installation for assigned production cells
Qualifications
Education & Experience
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Bachelor’s degree in Mechanical, Plastics, or a related Engineering discipline (or equivalent experience)
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Minimum of 8 years in a hands-on role involving injection and/or blow molding processes and tooling
Technical Skills & Abilities
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Strong understanding of molding equipment operations, troubleshooting, and setup
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Practical experience working with PLCs, HMIs, and servo systems
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Skilled in diagnosing issues involving sensors, motion systems, and robotics integration
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Capable of interpreting and troubleshooting from electrical schematics
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Knowledgeable in various thermoplastics (e.g., HDPE, PET, PP) and how material behavior impacts processing
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Comfortable applying Lean, Six Sigma, or similar continuous improvement methods
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Experienced in mold design, process qualification, and cycle optimization
Preferred Attributes
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Lean Six Sigma certification(s)
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Familiarity with ERP platforms and digital manufacturing tools
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Understanding of regulatory standards in the medical, food, or consumer packaging sectors
igodfrey@hotrun.net
Cell: 416-417-7959
Click here to apply online