Job Summary: A Batch Mixing Operator is responsible for operating and monitoring machinery used in the mixing of raw materials to produce various products in a controlled batch process. The operator ensures the proper blending of ingredients, maintains accurate measurements, and adheres to safety and quality standards throughout the mixing process.
Key Responsibilities:
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Operation of Mixing Equipment:
- Set up, operate, and monitor batch mixing equipment according to established procedures.
- Ensure that all ingredients are properly measured, mixed, and blended according to the specified recipe or formula.
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Material Handling:
- Load raw materials and ingredients into mixing vessels.
- Maintain an accurate inventory of materials and report any shortages or discrepancies.
- Verify the quality and quantity of incoming materials before use.
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Monitoring and Quality Control:
- Monitor mixing processes to ensure correct ingredient ratios and consistency of the mixture.
- Perform in-process quality checks, including viscosity, temperature, and other required specifications.
- Adjust mixing parameters as necessary to achieve desired product quality.
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Safety and Compliance:
- Follow safety protocols and procedures to ensure a safe working environment.
- Adhere to regulatory requirements and company standards related to product quality, hygiene, and safety.
- Properly clean and maintain equipment to avoid contamination and ensure efficient operation.
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Documentation and Reporting:
- Record batch mixing data, including ingredients used, mixing times, temperatures, and any adjustments made.
- Report any equipment malfunctions or deviations from the standard operating procedures to supervisors.
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Troubleshooting:
- Identify and troubleshoot issues during the mixing process.
- Perform routine maintenance and basic repairs to mixing equipment to minimize downtime.
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Collaboration:
- Work closely with other team members, including quality control, production, and maintenance teams.
- Assist in training new operators and sharing best practices for efficient batch mixing.
Qualifications:
- High school diploma or equivalent (some positions may require technical certifications or an associate degree).
- Previous experience in a manufacturing or production environment, preferably in a mixing or blending role.
- Basic understanding of machinery, mixing processes, and quality control techniques.
- Strong attention to detail and ability to follow detailed instructions.
- Ability to work independently and as part of a team.
- Good problem-solving and troubleshooting skills.
- Physical stamina to stand for long periods and lift heavy materials when necessary.
- Knowledge of safety standards and ability to implement them effectively.
Preferred Qualifications:
- Experience with automated or computer-controlled batch mixing systems.
- Certification in safety, quality control, or a related field.
Work Environment:
- Typically works in a manufacturing plant, laboratory, or production facility.
- May require working with hazardous materials or in environments with loud noise or extreme temperatures.
- Shift work may be required, including evenings and weekends.
This role is essential in ensuring that products are consistently produced to high-quality standards, while maintaining operational efficiency and safety within the production facility